MANAGING CHANGE

We Help People In Manufacturing Improve Process and Productivity – Reduce Business Costs – Increase Profits, Cash Flow.

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We Are LEAN Industrial Engineers and Business Improvement Consultants.

We help people in.business improve their business and reduce costs.

  • We design and organise factories to improve processes.
  • We find, drive and implement process improvements.
  • We implement improvements to increase profits

Principles of  “Change”

  • Eliminate ‘Non-Value Added’ Systems and Procedures
  • Reduce Waste – Rejects, Scrap, Resources
  • Time Management
  • Best Buy Policy
  • Supplier Understanding
  • Quality  –  Cost  –  Delivery
  • SIMPLE – Designs and Manufacture
  • STANDARDISE – Products and Process
  • REDUCE VARIATION – Keep Things Simple
  • Use Materials – that can be recycled or up-cycled
  • What does the Customer expect – external and internal
  • What does the Customer want – a washing machine or a clean shirt

 Applying  “Change”

  • Appoint Staff Champions – For Internal Ownership
  • Measure and Map Primary and Secondary Processes
  • Implement LEAN Process Principles
  • Implement Better Utilization of Space
  • Implement Better Utilization of Warehouse
  • Implement Basic Discipline, Procedures, TPM, H&S
  • Implement Quality Standards, Awareness and Training
  • Implement Better Planning – Shorter, Effective Lead Times
  • Implement Effective Visual Management – KPIs, Achievements
  • Improve Communication – Inter Departmental – Manager – Staff
  • Appoint an Energy Management Champion – Reduce Energy Costs
  • Reduce the need to transport goods – Find Business LOCAL

Implementing  “Change”

  • Remove – Non-Value Procedures & Operations
  • Reduce or Eliminate – Waiting
  • Reduce – Inventory Clutter
  • Reduce – Process Motion
  • Reduce – Process Time
  • Reduce – Over Processing
  • Right Size – Manufacturing Area
  • Eliminate – Rework – Repair – Scrap
  • Apply – Simple, Standardise, Reduce Variation
  • Talk To The Customer – What Quality Standard Is Acceptable
  • Talk To The Customer – Agree on a Quality Standard – Reduce Rejects
  • Talk To The Customer – Agree on a Quality Standard – Reduce Gas and Electricity Waste…