COST SAVINGS IDEAS: Manufacturing Business Workplace UK

WE HELP Manufacturing Businesses: Simple Cost Saving Ideas in the Food Industry Workplace – WE ARE Process Improvement Engineers & Consultant Services

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Food Industry: Cream Cake Manufacture Packing Line

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CASE STUDY IMPLEMENTED

  • OBJECTIVES:- To improve processes, line efficiency and reduce manning costs
  • RESULTS:- Implemented: Balanced flow-lines, reduced manning, improved efficiency
  • BENEFITS:- Improved production by circa 30%. With an opportunity to double production.

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Cost Saving Ideas In Manufacturing Reduce Non-Value Waste In Food

PRODUCTION PACKING LINE – Previous State:

  • The company running 3 production lines
  • People per line = 12. (total 36 people)
  • Operators are working around 70% efficiency
  • Lines producing around 1260 per hour (total 3780)

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The way this line is run much of the product ends up on the floor.

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LEAN Line Balancing

PROJECT WORK DONE:

  • Time and Motion Study and LEAN Line Balancing
  • Takt Time and Targets cementing the new improvements
  • Standard Work Procedures cementing “Best Practice Methods”

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Cost Saving Ideas In Manufacturing Food Manufacturing Improvement

PRODUCTION PACKING LINE – Future State:

  • Lets now operate and run 4 production lines
  • People per line = 8 + runner = 9 (total 36)
  • Operators now working at around 90%
  • Lines now producing 1800 per hour (total 7200)

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With a one week project, extra sales could bring in an extra £1M+

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FINANCIAL BENEFITS:

1. Running of ONE Line – Manning reduction 3 operators + increase in production 30-40%

2. Running FOUR Lines – Production could be doubled, from 3780 to 7200 at NO Extra Cost

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Over the years we’ve generated for clients £50k to £2.0M per project. Ave Return On Investment 13/1

Tell Me Your Ideas – I Can Help You Achieve Them

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Please Contact Us:- UK – 07300 788 486 – or by E-Mail…