SIMPLE COST SAVING IDEAS: Manufacturing Workplace UK

WE HELP Manufacturing Companies with Process Improvement and Simple Cost Saving Ideas – WE ARE Time & Motion Study Industrial Engineers & Consultants

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Business Support For The UK Manufacturing Industry:-

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We are a small Independent Ltd Company that provides Simple Cost Effective Process Improvements..

We Are Industrial Engineers Consultant Specialists in improving manufacturing processes, productivity, efficiency. With a continuous improvement strategy to reduce costs. And improve your business and growth potential.

  • We work on a contract or interim basis –
  • Our clients call us when they need something doing.
  • We leave when the work is done and our client is happy

We Find & Implement Processes Improvements & Reduce Costs

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Financial Benefits; Some That Have Been Implemented:

  • 1. Customer Complaints “NCRs” – Pareto Charting and Simple Work Procedures written to eliminate what would have been a business loss… Saving circa £88,000
  • 2. Parts Rack Organisation – Organisation reduced the time wasted by operators looking for parts – Labour Time Saving Value £45,000/yr
  • 3. With a 5 minute conversation – Work-flow and production improved Also giving a reduction of late delivery costs saving circa €500,000/yr
  • 4. With a 10 minute conversation – KPIs would potentially increase production to the value of circa £187,000
  • 5. With a 10 minute conversation – A Reduction of meetings increased production valued at circa £187,000
  • 6. The Standardisation of Parts would produce a reduction in manufacturing costs, saving circa £64,000
  • 7. Implementing Energy Management in some areas of the factory would reduce Electric Bills by £4,000
  • 8. The introduction of Statistical Process Controls and a 3 week project generated circa £90,000
  • 9. Quality Improvement Awareness Procedures written in one day saved circa £15,000
  • 10. OEE Analysis and Total Planned Maintenance for one client generated £359,000
  • 11. The Investment of £20,000 on new plant generated circa £75,000/yr
  • 12. The re-engineering of a factory layout saved €1.3M

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Return On Investment;  Client savings compared against  contractor costs. Recent average circa  R.O.I. 13 / 1

We Help People In Manufacturing Improve Processes & Reduce Costs

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All photographs are from projects we have successfully implemented

Services We Offer:

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  • Visual Management / Key Performance Indicators
  • Process Mapping / Value Stream Mapping
  • Work Study and Method Study
  • Cycle Time Measurement
  • Factory Floor Layout Design
  • Machine Breakdown Analysis & TPM
  • Write Standardised Work Process Procedures
  • Workstation Design: Single-piece-flow – Line Balancing
  • Workplace Organisation: Lean Process Design – Cell Design
  • Warehouse Organisation: Inventory, Supermarket, Kitting, Kanban
  • Energy Management To reduce Energy Waste – Help in the Race Towards ZERO
  • Methodologies: Lean – Six Sigma – 7S – KPI – SPC – OEE – SMED – TPM – DFA – DFM – MTM – WCM

Tell Me Your Ideas – I Can Help You Achieve Them

Please Contact Us:- UK – 07300 788 486 – or by E-Mail…