SIMPLE COST SAVING IDEAS: In The Manufacturing Workplace

SIMPLE COST SAVING IDEAS Process Improvements Manufacturing Companies Workplace – WE ARE Time & Motion Study Industrial Engineers & Consultants

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Business Support For The UK Manufacturing Industry:-

SAVING MONEY: Is NOT About “Cutting Costs” – “IT’s About Reducing Waste”

Reducing Waste: STARTS WITH “A FRESH PAIR OF EYES”

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Financial Benefits; We Have Implemented:

  • Customer Complaint Reduction Saving £88,000
  • Parts Rack Picking Re-organisation Saving £45,000
  • Parts Standardisation & Variation Reduction Saving £64,000
  • Parts made in-house instead of out-sourcing Saving £28,000
  • Electric Bill Saving by implementing Energy Management £4,000
  • Process Improvement – A 5 min conversation generated £187,000
  • Meetings Reduction – A 10 min conversation generated £187,000
  • Statistical Process Control – A 3 week project generated £90,000
  • Quality Improvement Awareness – 1 days project saved £15,000
  • OEE Analysis & Total Planned Maintenance generated £359,000
  • Investing £20,000 on new plant generated £75,000 / yr
  • Cost Saving from a 5 minute conversation – €500,000
  • Cost Saving Implementing a New Factory Layout – €1.3M / yr

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Return On Investment;  Client savings compared against  contractor costs. Recent average circa  R.O.I. 13 / 1

We Help People In Manufacturing Improve Processes & Reduce Costs

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>>B<< – BEFORE
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>A< – AFTER
>>B<< – AFTER
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All photographs are from projects we have successfully implemented

Services We Offer:

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  • Visual Management / Key Performance Indicators
  • Process Mapping / Value Stream Mapping
  • Work Study and Method Study
  • Cycle Time Measurement
  • Factory Floor Layout Design
  • Machine Breakdown Analysis & TPM
  • Write Standardised Work Process Procedures
  • Workstation Design: Single-piece-flow – Line Balancing
  • Workplace Organisation: Lean Process Design – Cell Design
  • Warehouse Organisation: Inventory, Supermarket, Kitting, Kanban
  • Energy Management To reduce Energy Waste – Help in the Race Towards ZERO
  • Methodologies: Lean – Six Sigma – 7S – KPI – SPC – OEE – SMED – TPM – DFA – DFM – MTM – WCM

Tell Me Your Ideas – I Can Help You Achieve Them

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Atherton Management Services Ltd

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Please Contact Us, We Are Happy To Help:

We’ve generated for our clients between £50k and £2.0M per project

For over 30 years we’ve designed and implemented “Business Improvement” Projects.

Please Contact Us, tell us your issues – tell us how you would like to improve your business. 

Please Contact Us:- UK – 07300 788 486 – or by E-Mail…