LEAN PROCESS IMPROVEMENT:

Are you looking to improve Process, Production and Productivity…

We specialise in implementing Lean Process Improvement.
New Lean flowline

What are your daily issues ?

  • Targets
  • Product Quality
  • Machine Downtime
  • Customer Complaints

New Lean process bench-2

We can help you with:

  • LEAN Manufacturing
  • Inventory Organisation
  • Rejects and Scrap Reduction
  • Product Right-First-Time
  • Machine Uptime

LEAN - TPM

We can help you:

  • Identify opportunities –
  • Investigate issues –
  • Analyse findings –
  • Develop ideas –
  • Implement change –
  • Set out Controls –

LEAN PROCESS IMPROVEMENT

Lean Process Mapping and Value Stream Mapping:  We write Organisation Charts and Flow Process Diagrams / Maps. Working with you we identify:- “WHAT IS DONE NOW” – and – “WHAT SHOULD BE DONE”  in order to improve Production, Productivity and Profits…

Lean Process Factory Floor Layout Design: We can give you help to design a layout that will improve production flow. We can reduce bottle-necks, improve line material feed.  We can design balanced flow-lines, ‘Batch’ or ‘U Cell’ configuration, re-engineer a layout to improve ‘End-to-End’ production time…

Visual Management Controls:  We can give hands-on-help to monitor:- Production Numbers – Quality Yield – OEE – SMED – Machine Breakdowns – Scrap and Rejects – On Time Deliveries…

We can Write Standardised Work Procedures for you:

  • Standard Operation Procedures to improve operator performance and quality.
  • Planned Maintenance Procedures to improve uptime, production and productivity.
  • Quality Manuals to improve operator awareness, skill levels and customer satisfaction.

Our Background:

Aerospace / Defence – Automotive – Electronics – Engineering – Food / Bakery – Medical Devices / Life Science – Plastics / Moulding – Textiles – White Goods – Woodworking – NHS – Pharmaceutical – General Manufacturing

Financial Benefits:
For over 25 years we’ve designed and implemented “Continuous Improvement” Projects driving down business costs. Using LEAN, 6 Sigma, 5S, OEE, SMED, TPM, DFM, DFA, SPC, WCM and Common Sense Engineering…
We’ve generated for our clients between £50k and £2.0M per project…