Process & Production Improvement Project In Manufacturing
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Case Study Implemented – Clothing Manufacture: Factory Organisation
The Company: design and manufacture specialist clothing, they are market leaders in their field. The company asked for our services to investigate the manufacturing process and warehousing organisation and to implement change… ( Efficiency was one of their issues )
The Starting Point: To listen to the client, to get a feel of their requirements, problems and ideas. Being an Independent Industrial Engineering Consultant, experience and LEAN manufacturing knowledge is vital. We find it’s the SIMPLE Ideas that work best…
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PROJECT WORK DONE:
- 1.Listen to the client
- 2.Draw present state factory layout
- 3.Re-engineer to a LEAN floor layout
- 4.The introduction of Section Kitting Areas
- 5.The introduction of Daily Production Targets.
- 6.Stores organisation to include 7S – Kanban – Min/Max levels
- 7.The sourcing of materials and “on time delivery from suppliers”
- 8.Root Cause Analysis of all process issues including test and quality
- 9.Value Stream Mapping of Process and Reduction of Non-Value Waste
- 10.Continuous Improvement Planning for Future Projects
- 11.The Introduction of Quality Awareness Procedures
- 12.Operator Training and Quality Awareness
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COMPANY BENEFITS:
- Process Improvement
- Production Improvement
- Product Quality Improvement
- Improved Product Throughput
- Stores and Inventory Organisation
- Sales and Business Growth Potential
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Process improvement that was implemented would generate circa 30% production improvement. Also could produce an extra £2M in sales revenue.
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We Help People Identify Opportunities for Improving Business and Implement Change
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Atherton Management Services Ltd
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Please Contact Us, We Are Happy To Help:
We’ve generated for our clients between £50k and £2.0M per project
For over 30 years we’ve designed and implemented “Business Improvement” Projects.
Please Contact Us, tell us your issues – tell us how you would like to improve your business.
Return On Investment; Client savings compared against contractor costs. Recent average circa R.O.I. 13 / 1
Please Contact Us:- UK – 07300 788 486 – or by E-Mail…