TOTAL PRODUCTIVE MAINTENANCE (TPM) examples benefits

We Are Manufacturing Industrial Engineers. We Help People Improve Processes and Productivity. We Can Help You Implement Planned Maintenance to Eliminate M/C Breakdowns & Stoppages.

.

SAVING MONEY:- THROUGH THE REDUCTION OF NON-VALUE M/c BREAKDOWNS

What is tpm in maintenance and in LEAN manufacturing – What effect on quality and management?

Total Productive Maintenance is the reduction of machine downtime, rejects and scrap.

Implementing TPM will improve production, productivity, profits, cash in bank.

.

TPM Example Poor Maintenance

PRODUCTION BENEFITS:

  • Planned Maintenance
  • Reduction in breakdowns
  • Reduction in rejects – scrap
  • Increased machine up-time
  • Improved machine planning
  • Improved housekeeping and H&S
TPM Example Poor Design

COST & CASH BENEFITS:

  • Reduced raw material costs
  • Reduced lost production costs
  • Reduced machine repair costs
  • Reduced non-value scrap costs
  • Reduced Health & Safety Issues
  • Reduced in-visible business costs
Poor Housekeeping

FINANCIAL BENEFITS:

  • Reduced Energy Bills
  • Eliminated product re-makes
  • Improved Cash In Bank and Profits
  • Improved On-time customer delivery

.

Services We Offer:

Total Productive Maintenance Advantages Benefits

Total Planned Maintenance Advantages Importance and Improvement:

1.We can help you to analyse machine breakdowns – m/c utilisation – downtime.

2.We can help you implement Planned Maintenance which will improve production.

3.OEE – ( Overall Equipment Effectiveness ) to highlight machine stoppages.

4.SMED – ( Single-Minute Exchange of Die ) to reduce machine set-up times.

5.Poka-Yoke – ( Mistake-proofing ) to eliminate mistakes in the manufacturing process

6.Commonsense – We can write maintenance procedures to standardise m/c settings

7.Reliability Engineering – We can help you implement change to improve machine up-time.

8.5S – to Sort – Set – Shine – Standardise – Sustain ( a place for everything and everything in it’s place )

.

Got Any Questions, We Are Happy To Help:

We’ve generated for our clients between £50k and £2.0M per project…

For over 30 years we’ve designed and implemented “Continuous Improvement” Projects.

Atherton Management Services Ltd:  We help people in business improve their business.

Please Contact Us, tell us your issues – tell us how you would like to improve your business.

For More Information – Please call us…  UK – 07300 788 486 or Contact Us By E-Mail